Wednesday, July 15, 2015

Four Tips of Choosing A Premium Pulp Machine For Egg Tray

MAX Molded Pulp have been worked in the pulp machine industry for many years. Choosing a premium pulp machine to produce egg trays is really significant for many business investors and farm owner. We are used to assist many buyers to purchase their expected machine or systems. Today, we are likely to introduce our knowledge to help you purchase a good pulp machine.

1.  Mold or dies works as an important part in the whole system akin to engine of vehicle. There are plastic mold, aluminum mold and stainless steel mold. Plastic mold and aluminum mold are cheaper than the stainless steel mold, but stainless steel mold has a longer lifespan than plastic mold and aluminum. Generally, plastic mold are popular than aluminum mold and stainless steel as the configuration and price has meet with most customers’ expectation. So most customers are willing to buy the plastic mold to install in the system.

2. Vacuum Pump plays as the suck machine to absorb the water of egg tray. Efficiently vacuum pump is capable of sucking most of water and reducing the further drying time. So it will dramatically save the energy consumption. Many people think that bigger vacuum pump apply, the better drying products we will get. Actually, it is not totally right as we also need consider the way how we design and install correctly. Therefore, when we consider the energy saving, we should think about the power and design.

3.   A shorter drying system will mainly reduce energy consumption. Also, under the high temperature drying, we can quickly dry off the egg packages. If you are looking for a clean and safe drying solution, microwave dryer is also a good choice.


4. Fully automatic packing system will quickly stack all of the productions together. It will reduce manually operation and immediately delivery products out of warehouse.


We merely provide some experience, you are welcomed to leave any comments here.


Thursday, June 4, 2015

How to Check Egg Tray Machine Problems

When we decide to purchase an egg tray machine, we should firstly presume the problems of egg tray machine in order to prevent all issues. What should we inspect and check with buyers?

1.Powerful Vacuum System: The efficient vacuum system could effectively suck retention of pulp and water to reduce the drying time. How do we measure the good vacuum system and bad vacuum system? If operator holds the egg tray which is processed by mold, there is no extra water that flowing out, we can recognize that it is a good egg tray vacuum pump. Outstanding egg tray vacuum pump system dramatically absorbs more water and reduces the drying time.
egg tray,egg carton,egg box and egg package
Egg Tray Production

2.Drying System: There are many types of drying system including traditional burning heater and microwave dryer. Microwave dryer work as an advanced drying equipment with simplifies and faster heating system.But microwave dryer consume much energy. Therefore, hot air is still a popular way dry egg products 

3.Cleaning System: High pressure water cleaning system could effectively keep the mould clean, tidy and durability. Especially for 24/7 working hour, cleaning system could keep mold long time running and protect the stainless steel wire mesh.

4.Forming part: Forming part plays a significant role in the egg tray making machine. So we could carefully check with the wear parts of forming machine like transferred part, hot pressing part and moving connection.

There are also other factors which have an influence on the quality of egg tray making machine. So you are welcomed to contact with us to get more information,please click on

Thursday, May 21, 2015

A Trip to Egg Tray Machine Manufacturer


egg box mold
Egg Box Mold
Years ago, I accompanied one of my friend or customer to visit some egg tray manufacturers. My mate is an egg tray machine expert seeking for a efficient and cost-effective machine. His purpose is start to egg tray packaging company ,in addition to advertise those machines as a distributors. While the true effect of visiting is not really satisfied as he find some issues that could wreak havoc on machine lifespan. Obviously, MAX Molded Pulp use this opportunity to work with customer and start to make a premium equipment. Today, I want to share some issues that you should concerns before you purchase any units

Pulp mould (pulp molded) machine is core part in the whole egg tray system. It should be self-evident that stainless steel, big power vacuum system and unique pneumatic device counts for far more than  normal pump molded machine. Also, the die cleaning parts and edge of egg tray cleaning parts play a vital role in the quality of egg tray. When we produce the tidy and smooth egg tray, the machine must be equipped with efficient cleaning device. The cleaning nozzle angle and pressure are dramatically significant.
In addition, energy consumption is always an issues that people want to address. The short and multiple drying section are the perfect type that most people are looking forward. However, we should really concerns the quality of conveyor under the high temperature and long time moving. As I know that few manufactures could assure the lifespan of conveyor. So you should carefully inspect the chain or conveyor when it take a shot to run.

We want to make sure that each individual has chosen egg tray machine that is best for your application. For more information, please view www.maxmoldedpulp.com

Monday, May 18, 2015

Start a successful Egg Tray Packaging Business that Make You Profit

According to the recent International Egg Commission statistics, there would be 12 millions more tons of egg requirements in 2015 than 2014. In the future, 60 percentages of new egg demands comes from Asian, 12% of new egg demands is from Africa and 11%. Therefore, the total requirement of egg will reach to 70,9 million tons in 2015, the giant demand of egg absolutely cause large amount of egg tray packages in the near future. We should grab this chance to start the egg tray packaging business that makes your money.

There are two main egg tray machines or pulp mould manufactures.
Egg box
Sample Egg Box

US, Germany and Japan present a advanced egg tray machine with high capacity such as Japan Kyowa Machinery Co., Ltd, North American DMK and German Köln, Stuttgart, Frankfurt. They can manufacture machine that maximum produce 20000 piece/Hour, but the price is very expensive to comparing to other regions’ company. Typically, those egg tray machines suit for giant enterprises, group and other packages company etc. It is not an economic solution for farm owners, poultry union and small packaging company


China and India present cheaper egg tray machine manufactures with the good quality. Acorn China is one of those manufacturers who work with US technology partner and set up the factory in China to fabricate the egg tray machine. They are able to provide both egg tray system, mould and spare parts. India Sodeltech manufactures the egg tray system too.

There are many companies that produce different type and models of egg tray machines in the world. According to the price, configuration, performance and other factors, customers could purchase desired equipment.

Monday, April 27, 2015

Egg Packaging Machine

Egg tray manufacturing line comprises three main parts pulp mixture, pulp molding system and egg tray drying line etc. pulp molding system turns waste pulp into useful egg tray productions. There are two important parts which control the energy consumption and production quality in the molding system, vacuum pump and pneumatic device.


The sealing of vacuum pump has a big influence on the vacuum efficiency. A distinct sealing part could dramatically improve the products’ drying result and fully vacuum the egg tray so we could obtain drying production. The drying production could reduce the energy consumption so we do not need the longer drying line and gas consumption.

Pneumatic device is also another key component for the whole system. A pneumatic device using the vacuum pump force to suck the pulp to the mold also transfer the egg tray to drying machine. The design of pneumatic device has also an influence on the drying affection of products. A good pneumatic device could effectively utilize the vacuum pump and fully absorb the production. Different manufacture has the different design of pneumatic device which decide the configuration of mold machine.


When you select the egg tray pulp molding machine, you should carefully choose the vacuum pump and pneumatic device. Please feel free to contact with info@maxmoldedpulp.com , if you have comment on the egg tray pulp molding machine.



How to Choose a Egg Tray Machine Company

There are so many egg tray machines manufactures in the market. How do we choose a quality machine with the competitive price? There are some tips which many give you some ideas to obtain a machine.

Above picture represents one kind of old machine in the market. What are the disadvantages of this equipment? 
Old Model Machine

1. We could clearly recognize that the whole equipment is made of normal iron, however, this unit is going to process and handle with pulp and some chemical. We can image how fast the equipment is going to turn to rusty. Especially, transferring part and drum part will be extraordinarily destroyed so the lifespan of machine is very short. Therefore, stainless steel material which is used for the machine is a good choice.

2. Cleaning system plays a key role in the whole system as it regularly cleans the mold. It is widely acknowledged that the cost of mold is really expensive. And the distinct and excellent condition of mold could manufacture first class productions. So keeping mold clean and tidy is very important for extending the lifespan of machine and assuring the high working efficiency. However, the old model of machine has only single line spray bars and low pressure clean water. So it is not able to completely and utterly keep mold clean. Old model of machine easily messes up your expensive mold

3. Old machine has a really huge noise and fiercely vibration when the machine is running. Normal motor combining with gearbox could barely deal with inertia force so they are likely to make a vibration and noise. However, the advance machine is equipped with servomotor which mainly improves the capabilities. Servomotor and PLC assist machine move smoothly and precisely. 

There are some tips which may offer you some assistance. If you have any concerns or good ideas, please make the comments or contact with www.maxmoldedpulp.com.

Tuesday, April 14, 2015

Egg Tray Pulping Machine, Mold Machine, Drying Machine and packing Machine

There are four main parts in the egg tray system including pulping machine, mold machine, drying machine and packing machine. Do we really understand each machine configuration and function? We quickly view those four parts function so you may have a general idea.

Pulping Machine


We can say that pulping machine work as a mixer to blend waste paper, old newspaper and corrugated paper with water and chemical. After utterly and completely mixture, the pulp pump transfer pulp to vibration screen eliminating fibrous lumps and bundles. Subsequently, the diluted pulp will delivered to pulp pool ready for the mold machine. The pulp pool is equipped with agitators that prevent pulp sediment on the bottom of pulp pool.


Mold Machine


Clearly, mold machine plays an important role in the whole system as mold machine suck the pulp and product products. So we need carefully select a distinct mold machine manufacture the products. Firstly, stainless steel of mold machine is able to effectively protect machine from corrosion and offer durability. Servomotor+ PLC is capable of effectively reducing inertial force and appropriately absorbing pulp so it assure the equably pulp of machine. Advanced vacuum pump could extract 30% more water than other brand mold machine in the market. Many manufacturers utilize the vertical water press system to reduce the content of water so it obviously decreases energy consumption in the dryer. 


Drying Machine


Good drying machine is able to fully dry the egg trays, boxes and cartons etc. Not only the productions are fully dehydrated, but energy consumption is much less. Natural gas, LPG, wood dust, charcoal and electricity should be all available.


Packing Machine


Fully automatic packing machine could fast and conveniently stack and pack productions that are directly from dryer. Unstopped conveyor transfer and labor saving are main advantages that attract many potential buyers.

For information, you could leave comments on the blog or contact with info@maxmoldedpulp.com

Monday, April 6, 2015

Egg Tray Machine the Fastest and Best Way Making Money

How are we gonna make money in a short and better way? Today, I tend to introduce a packing business Egg Tray System to you. Why we choose this system and how we choose a right system to start my business?
Why do I choose the egg tray machine to start my business? Foremost, it is an environmentally-friendly machine which mainly recollects and recycles the waste & old news paper, cartons and boxes. The business are encouraged and supported by community and society, and helps community to recycle waste paper rubbish. Secondly, the whole system not only offers egg trays, but also provides fruit packages, cup holders and other industry packs etc. It could offer a variety of products according to market’s requirement and price. So we could immediately change our products when the marketing requirement alters. Finnaly, How much profit are we going to make? For exmaple Productivity is 5000 PCS egg tray Per Hour running 12 hours So we could manufacture 60.000 pcs every Day. Taking 0.15 USD as one tray (average market price)*60.000=9000USD. Energy cost roughly is 600 USD, labor is 600 USD ( maximum 3 person operating cost) and other expend is 500 USD. Total income 9000-600-600-500=7500USD per Day. Annually income =2.737.500 USD.What a big number
How do we choose a right system and machine to start our business? Less maintenance, durability, fully automatic, smart operating systems and a reasonable price are priority choices.  Stainless steel material and PLC smart program absolutely assure the quality of egg tray machine. Fully automatic system will control labor cost especially for developed country with high labor cost. A competitive price will reduce the risk of marketing alter and make a profit in a short term.
All in all, egg tray machine is a good way to start a business and earn your first bucket of gold. Please feel free to contact with MAX Molded Pulp.cn to get more information or leave any comments and your opinions if you are intereste in it

Thursday, April 2, 2015

High Tech and Simple Operating Egg Tray Making Machine

Although MAX Molded Pulp use the most high technology to produce the egg tray manufacturing  system, we also pay attention to the simple operating system for operator. Our system will take few hours from setting up to operate. We believe that basic working principle contributes you to understand our equipment working procedures.

In the beginning, there is a hydraulic pulp unit which collect and blend all the waste paper, carton and boxes with clean water. The hydraulic pulp machine mainly produces the raw pulp slurry with some solids, debris and other unexpected particles. Secondly, Acorn vibration screen is capable of separating those unexpected solids and purify the pulp slurry.Shaker screen will obviously reduce the fiber bundles and lumps of pulped.  The purified pulp slurry will flow the pulp pool which will mix the pulp slurry with other chemical to do further process. In the pulp pool, the agitator will fully mix pulp slurry with chemical to obtain the expected slurry. Subsequently, the processed pulp slurry will be pumped into the moulding machine to form the wet production.MAX Molded Pulp unique vacuum system absorb the 1% content of fiber in the pulp pool and deposit on the forming screen to get egg tray, boxes or carton. However, the rest of water is drawn by the screen and drainage holes.

The drying system is going to heat the semi-finish productions to complete production.  According to the production efficiency, our engineer could customize the length of drying unit to meet with customer’s expectation. On the other hand, our stacking and packing automatic table can immediately and quickly gather them into a bundle.

High technology system and simple operating system could bring you a heap of convenient. We believe that MAX Molded Pulp is your best choice for your egg tray production. Please feel free to contact with http://www.maxmoldedpulp.com/