Egg Packaging Machine

Egg tray manufacturing line comprises three main parts pulp mixture, pulp molding system and egg tray drying line etc. pulp molding system turns waste pulp into useful egg tray productions. There are two important parts which control the energy consumption and production quality in the molding system, vacuum pump and pneumatic device.

The sealing of vacuum pump has a big influence on the vacuum efficiency. A distinct sealing part could dramatically improve the products’ drying result and fully vacuum the egg tray so we could obtain drying production. The drying production could reduce the energy consumption so we do not need the longer drying line and gas consumption.

Pneumatic device is also another key component for the whole system. A pneumatic device using the vacuum pump force to suck the pulp to the mold also transfer the egg tray to drying machine. The design of pneumatic device has also an influence on the drying affection of products. A good pneumatic device could effectively utilize the vacuum pump and fully absorb the production. Different manufacture has the different design of pneumatic device which decide the configuration of mold machine.

When you select the egg tray pulp molding machine, you should carefully choose the vacuum pump and pneumatic device. Please feel free to contact with info@maxmoldedpulp.com , if you have comment on the egg tray pulp molding machine.

How to Choose a Egg Tray Machine Company

There are so many egg tray machines manufactures in the market. How do we choose a quality machine with the competitive price? There are some tips which many give you some ideas to obtain a machine.

Above picture represents one kind of old machine in the market. What are the disadvantages of this equipment? 

Old Model Machine

1. We could clearly recognize that the whole equipment is made of normal iron, however, this unit is going to process and handle with pulp and some chemical. We can image how fast the equipment is going to turn to rusty. Especially, transferring part and drum part will be extraordinarily destroyed so the lifespan of machine is very short. Therefore, stainless steel material which is used for the machine is a good choice.

2. Cleaning system plays a key role in the whole system as it regularly cleans the mold. It is widely acknowledged that the cost of mold is really expensive. And the distinct and excellent condition of mold could manufacture first class productions. So keeping mold clean and tidy is very important for extending the lifespan of machine and assuring the high working efficiency. However, the old model of machine has only single line spray bars and low pressure clean water. So it is not able to completely and utterly keep mold clean. Old model of machine easily messes up your expensive mold

3. Old machine has a really huge noise and fiercely vibration when the machine is running. Normal motor combining with gearbox could barely deal with inertia force so they are likely to make a vibration and noise. However, the advance machine is equipped with servomotor which mainly improves the capabilities. Servomotor and PLC assist machine move smoothly and precisely. 

There are some tips which may offer you some assistance. If you have any concerns or good ideas, please make the comments or contact with www.maxmoldedpulp.com.

Egg Tray Pulping Machine, Mold Machine, Drying Machine and packing Machine

There are four main parts in the egg tray system including pulping machine, mold machine, drying machine and packing machine. Do we really understand each machine configuration and function? We quickly view those four parts function so you may have a general idea.

Pulping Machine

We can say that pulping machine work as a mixer to blend waste paper, old newspaper and corrugated paper with water and chemical. After utterly and completely mixture, the pulp pump transfer pulp to vibration screen eliminating fibrous lumps and bundles. Subsequently, the diluted pulp will delivered to pulp pool ready for the mold machine. The pulp pool is equipped with agitators that prevent pulp sediment on the bottom of pulp pool.

Mold Machine

Clearly, mold machine plays an important role in the whole system as mold machine suck the pulp and product products. So we need carefully select a distinct mold machine manufacture the products. Firstly, stainless steel of mold machine is able to effectively protect machine from corrosion and offer durability. Servomotor+ PLC is capable of effectively reducing inertial force and appropriately absorbing pulp so it assure the equably pulp of machine. Advanced vacuum pump could extract 30% more water than other brand mold machine in the market. Many manufacturers utilize the vertical water press system to reduce the content of water so it obviously decreases energy consumption in the dryer. 

Drying Machine

Good drying machine is able to fully dry the egg trays, boxes and cartons etc. Not only the productions are fully dehydrated, but energy consumption is much less. Natural gas, LPG, wood dust, charcoal and electricity should be all available.

Packing Machine

Fully automatic packing machine could fast and conveniently stack and pack productions that are directly from dryer. Unstopped conveyor transfer and labor saving are main advantages that attract many potential buyers.

For information, you could leave comments on the blog or contact with info@maxmoldedpulp.com

Egg Tray Machine the Fastest and Best Way Making Money

How are we gonna make money in a short and better way? Today, I tend to introduce a packing business Egg Tray System to you. Why we choose this system and how we choose a right system to start my business?

Why do I choose the egg tray machine to start my business? Foremost, it is an environmentally-friendly machine which mainly recollects and recycles the waste & old news paper, cartons and boxes. The business are encouraged and supported by community and society, and helps community to recycle waste paper rubbish. Secondly, the whole system not only offers egg trays, but also provides fruit packages, cup holders and other industry packs etc. It could offer a variety of products according to market’s requirement and price. So we could immediately change our products when the marketing requirement alters. Finnaly, How much profit are we going to make？ For exmaple Productivity is 5000 PCS egg tray Per Hour running 12 hours So we could manufacture 60.000 pcs every Day. Taking 0.15 USD as one tray (average market price)*60.000=9000USD. Energy cost roughly is 600 USD, labor is 600 USD ( maximum 3 person operating cost) and other expend is 500 USD. Total income 9000-600-600-500=7500USD per Day. Annually income =2.737.500 USD.What a big number

How do we choose a right system and machine to start our business? Less maintenance, durability, fully automatic, smart operating systems and a reasonable price are priority choices.  Stainless steel material and PLC smart program absolutely assure the quality of egg tray machine. Fully automatic system will control labor cost especially for developed country with high labor cost. A competitive price will reduce the risk of marketing alter and make a profit in a short term.

All in all, egg tray machine is a good way to start a business and earn your first bucket of gold. Please feel free to contact with MAX Molded Pulp.cn to get more information or leave any comments and your opinions if you are intereste in it

High Tech and Simple Operating Egg Tray Making Machine

Although MAX Molded Pulp use the most high technology to produce the egg tray manufacturing  system, we also pay attention to the simple operating system for operator. Our system will take few hours from setting up to operate. We believe that basic working principle contributes you to understand our equipment working procedures.

In the beginning, there is a hydraulic pulp unit which collect and blend all the waste paper, carton and boxes with clean water. The hydraulic pulp machine mainly produces the raw pulp slurry with some solids, debris and other unexpected particles. Secondly, Acorn vibration screen is capable of separating those unexpected solids and purify the pulp slurry.Shaker screen will obviously reduce the fiber bundles and lumps of pulped.  The purified pulp slurry will flow the pulp pool which will mix the pulp slurry with other chemical to do further process. In the pulp pool, the agitator will fully mix pulp slurry with chemical to obtain the expected slurry. Subsequently, the processed pulp slurry will be pumped into the moulding machine to form the wet production.MAX Molded Pulp unique vacuum system absorb the 1% content of fiber in the pulp pool and deposit on the forming screen to get egg tray, boxes or carton. However, the rest of water is drawn by the screen and drainage holes.

The drying system is going to heat the semi-finish productions to complete production.  According to the production efficiency, our engineer could customize the length of drying unit to meet with customer’s expectation. On the other hand, our stacking and packing automatic table can immediately and quickly gather them into a bundle.

High technology system and simple operating system could bring you a heap of convenient. We believe that MAX Molded Pulp is your best choice for your egg tray production. Please feel free to contact with http://www.maxmoldedpulp.com/